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INTRODUCING...

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DEVIATION DETECTION

Our solution, like an experienced welder's eye, can detect potentially detrimental indicators that may lead to various defects.

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MACHINE INDEPENDENT

Our AI-powered components can correlate deviations in quality indicators to root-causes, which accelerates the troubleshooting process

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ACTIONABLE INSIGHT

Seamless, integrable hardware collects data and sends feedback to a remote monitoring unit. Notifications and commands will locate the defect.

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Inspection 4.0

First to monitor welding operation quality in real-time via process-level quality indicators using advanced Machine Learning software.

What we offer

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Inspection 4.0 automates inspection by implementing ML-powered software detection for any deviation by notifying in real-time thereby eliminating chance of recurring error

Our current Installation allows for: 

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  • Automated Detection Real-time Inspection

  • 100% of parts inspected 

  • No-training required

  • Defect Detection

  • Post-process inspection 

  • 2 - 10% of parts inspected

  • Decreased operating expenses 

  • Increased Quality and production efficiency 

  • Seamless Integration 

  • Decreased lead time 

  • Automated inspection process

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Automated Inspection

FLEXIBLE SOFTWARE INTEGRATION

Our current Installation allows for: 

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  • Decreased operating expenses

  • Increased quality and production efficiency 

  • Seamless Integration 

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  • No training required to operate 

  • Decreased lead time

  • Automated inspection process

HUMAN INSPECTION: 

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DEFECT DETECTION

POST - PROCESS INSPECTION

2 - 10% OF PARTS INSPECTED

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INSPECTION 4.0

AUTOMATED DETECTION

REAL-TIME INSPECTION

100% OF PARTS INSPECTED

MULTI-CELL MONITORING

100% CONSISTENCY

NO-TRAINING REQUIRED

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Risks we eliminate: 

  • Profit loss due to reworks

         Predict process defects vs finding them after the process

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  • Delays and backlogs from downtime

          Address issues in real-time

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  • Defective product and reliability loss

          Monitor quality of each and every part vs batch samples

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Real-Time Quality Management 

INSPECTION 4.0

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​Remote monitoring allows for fully automated welding inspection process. 

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Our advanced camera installation allows remote monitoring of both optical and positional data 

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Virtual Weld Master accelerates troubleshooting by directing users to the root-cause of the deviations

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Real-time monitoring with electrical sensors 

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Indications released when deviation passes abnormality threshold

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Current drawbacks

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Weld monitoring remains human dependent even in robotic lines

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Lack of real-time data and human inspection leads to downtime up to twice the length of the welding process

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Defects found after welding process will have significant rework costs and increased downtime

© 2020 AutoMetrics

Manufacturing Technologies Inc

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